Effects of aluminium and sulphur on resistance spot weldability of steels Online publication date: Sat, 06-Nov-2010
by P.C. Pavlik, J.M. Dowling, H.W. Kerr, P. Niessen
International Journal of Materials and Product Technology (IJMPT), Vol. 4, No. 1, 1989
Abstract: Spot weldability, as measured by the peel test, has been studied for galvanized sheet steels with variations in: (i) aluminium content in the zinc coating and (ii) sulphur content within the sheet steel. A response surface statistical analysis was employed, using a range of welding currents and times. The results indicate that the aluminium content, over the range 0.14 to 0.32 wt% may increase weldability by increasing the range of currents which will produce acceptable button sizes. However, very slight increases in sulphur level can reduce weldability, due to a combination of small spacing of sulphide inclusions and high hardness causing poor fracture resistance within the weld metal.
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