Analysis of part quality produced by a fused deposition modelling machine: a pragmatic study
by Ayanna-Rene De Noon; Fahraz Ali; Boppana V. Chowdary
International Journal of Rapid Manufacturing (IJRAPIDM), Vol. 5, No. 3/4, 2015

Abstract: Fused Deposition Modelling (FDM) is a rapid prototyping technology in which a spool of thermoplastic filament is extruded through a heated nozzle tip and deposited in layers built upon each other to form a final part. This research work demonstrates a method for optimisation of process parameters with the intention of fabricating high-quality surface finish and dimensionally accurate parts. The process parameters, including layer thickness, air gap, raster width, part orientation and deviational tolerance, are optimised through statistical analysis. The degree of influence of each parameter is determined using Analysis of Variance (ANOVA) for the responses of surface roughness and dimensional accuracy. The full factorial experimental design was employed and the results confirmed legitimacy of this approach for optimising FDM parameters. This study also established that deviation tolerance has a significant impact on the final part just as much as the more commonly known parameters such as layer thickness and raster width.

Online publication date: Fri, 19-Feb-2016

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