Modelling and simulation of the dynamic cutting process and surface topography generation in nano/micro cutting Online publication date: Mon, 13-Jul-2009
by Lei Zhou, Kai Cheng
International Journal of Nanomanufacturing (IJNM), Vol. 3, No. 1/2, 2009
Abstract: In nano/micro cutting process, the surface quality is heavily dependent on all the dynamic factors in machining including those from the material, tooling, cutting parameters, servo accuracy, mechanical structure deformation and non-linear factors as well. The machined surfaces are generated based on the tool profile and the real tool path combining with the various external and internal disturbances. To bridge the gap between the machining conditions and the surface quality, the integrated simulation system presented involves the dynamic cutting process, control/drive system and surface generation module. It takes into account all the intricate aspects of the cutting process, such as material heterogeneity, regenerative chatter, built-up edge (BUE), spindle run-out, environmental vibration and tool interference, etc. The frequency ratio method is used to interpret the surface topography and texture formation. The proposed systematic modelling approach is verified by the cutting experiment.
Existing subscribers:
Go to Inderscience Online Journals to access the Full Text of this article.
If you are not a subscriber and you just want to read the full contents of this article, buy online access here.Complimentary Subscribers, Editors or Members of the Editorial Board of the International Journal of Nanomanufacturing (IJNM):
Login with your Inderscience username and password:
Want to subscribe?
A subscription gives you complete access to all articles in the current issue, as well as to all articles in the previous three years (where applicable). See our Orders page to subscribe.
If you still need assistance, please email subs@inderscience.com